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Custom Sensor Solutions for Headspace Analysis

Engineered to Meet Your Exact Requirements

If our standard sensor modules or instruments do not meet your specific application, we offer customized solutions. Leveraging our GasSpect sensors, GPX1500 base platform, and deep industry expertise, we collaborate with you to develop tailored systems for headspace analysis (HSA), for your needs. This includes integration into pharmaceutical, food, and beverage manufacturing lines, or the design of dedicated table-top instruments.

In industries where precision and reliability are critical, our flexible approach enables us to engineer sensors and components that precisely match your technical and operational needs, whether its for Container Closure Integrity Testing (CCIT) or Modified Atmosphere Packaging (MAP).

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Application-Specific Development

Each production process presents distinct challenges, ranging from container design and gas targets to material specifications and throughput requirements. To ensure optimal performance, our customization process begins with a detailed consultation. This allows us to fully understand your objectives and determine whether our tunable diode laser absorption spectroscopy (TDLAS) technology is the right fit.

Technical Capabilities

Our in-house development and innovation team continuously expands our portfolio of available functionalities and solutions. We currently offer:

  • Oxygen (O2) detection: 0.1 – 100% range with ±0.1% accuracy
  • Carbon Dioxide (CO₂) detection: 0.1–100% range with ±0.1% accuracy
  • Water vapor (H₂O) and pressure measurement: Partial pressure of water vapor and absolute pressure inside sealed containers
  • Combined CO₂ and pressure measurement: CO₂ (0.1–100%) with pressure range 0.5–8 bar

Technology

Our sensors are built on more than 25 years of development and refinement in industrial laser-based gas measurement. The system uses Tunable Diode Laser Absorption Spectroscopy (TDLAS), a highly reliable and precise method for non-destructive headspace gas analysis.

Developed by Gasporox in collaboration with its technology partners, this laser sensor technology is widely used in demanding industries such as pharmaceuticals, petrochemicals, and energy.

Gasporox’s laser-based headspace analysis has been successfully deployed for over a decade in pharmaceutical manufacturing. It is integrated into fully automated inspection systems and benchtop instruments for 100% in-line and laboratory testing of vials, ampoules, and other parenteral packaging formats. The performance and robustness of the system have been validated through extensive real-world use.

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VialArch™

Sensor module for integration in-line HSA and CCIT.

GPX1500 Film Pharma

Instrument for HSA and CCIT of flexible pharmaceutical packaging.

AutoMAP™ Food

Integration ready sensor module for non-destructive in-line measurements of flexible Modified Atmosphere Packaging.