AutoMAP™ Pharma
SENSOR MODULE FOR NON-DESTRUCTIVE IN-LINE MEASUREMENTS
In-line Headspace analysis for pharmaceutical packaging
The AutoMAP™ Pharma sensor module is designed for non-destructive headspace analysis (HSA) for direct integration in-line on existing pharmaceutical production lines or into packaging and quality assurance systems. It provides reliable and precise oxygen measurement for parenteral products sealed in flexible film packaging, such as IV-bags, Large Volume Parenterals (LVP), and Small Volume Parenterals (SVP).
How does it work?
Powered by advanced laser-based optical spectroscopy, AutoMAP™ Pharma enables up to 100% in-line quality inspection of residual oxygen in Modified Atmosphere Packaging (MAP). It delivers precise measurements for both low and high oxygen concentrations across a wide range of pharmaceutical products.
As each package passes under the sensor, the module gently creates a vacuum on the flexible film to form a temporary bubble. A laser beam is then transmitted through the bubble, allowing for accurate, non-destructive measurement of the oxygen content inside the package using our TDLAS technology.
Applications for the AutoMAP™ Pharma
AutoMAP™ Pharma is engineered for pharmaceutical applications where oxygen-sensitive parenteral products require precise headspace control and leak detection. It is ideal for use with thermically sealed containers such as IV-bags where non-destructive, high-throughput inspection has traditionally been a challenge.
This sensor enables 100% in-line inspection of flexible film packaging and is well suited for regulatory compliances that call for deterministic, non-destructive testing methods.
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Easy Integration
With its small footprint and modular design, the AutoMAP™ Pharma sensor integrates easily into new or existing production systems. It supports upgrades and retrofits with minimal modification required.
The system is calibration free, requires no daily maintenance, and operates with minimal input from operators. Only container size and belt speed need to be defined. AutoMAP™ Pharma provides a plug-and-play solution that simplifies integration of headspace analysis into pharmaceutical manufacturing lines.
Support and Optimization
Every Gasporox sensor includes the Gasporox Measurement Concept, offering complete integration support. Our team works closely with you to ensure the sensor is optimized for your specific product, container, and machine setup.
We are committed to helping you achieve the best possible performance across your entire inspection process.
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Key Features and Technical Highlights
- High-performance headspace analysis (HSA) for pharmaceutical MAP applications
- Non-destructive testing of flexible film containers such as LVP and SVP
- Modular design for easy in-line integration
- Calibration free with minimal maintenance
- Accurately measures oxygen concentrations from below 1% up to 99%
- Supports compliance with Annex 1 guidelines and deterministic CCI testing
- Ideal for oxygen-sensitive drugs requiring consistent headspace control
- Small footprint for convenient retrofitting in existing lines
Technology
The AutoMAP™ Pharma optical gas sensors are built on more than 25 years of development and refinement in industrial laser-based gas measurement. The system uses Tunable Diode Laser Absorption Spectroscopy (TDLAS), a highly reliable and precise method for non-destructive headspace gas analysis.
Developed by Gasporox in collaboration with its technology partners, this laser sensor technology is widely used in demanding industries such as pharmaceuticals, petrochemicals, and energy.
Gasporox’s laser-based headspace analysis has been successfully deployed for over a decade in pharmaceutical manufacturing. It is integrated into fully automated inspection systems and benchtop instruments for 100% in-line and laboratory testing of vials, ampoules, and other parenteral packaging formats. The performance and robustness of the system have been validated through extensive real-world use.
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Measurment on IV-Bags
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